Hastings engineering through nomograms can optimize ring design and minimize design and development time.
VISION INSPECTION SYSTEMS
Whether through SPC, mistake proofing, or automated in-process inspection, we utilize the latest vision and laser technology to insure our products meet customer specifications.
• In process laser measurement for product characteristics, orientation, and defects
• In process laser measurement for tooling compensation
• In process vision system for tooling geometry verification
• Real-time SPC collection
QUALITY SYSTEMS
As a TS-16949 registered company since 2002, Hastings Manufacturing has integrated quality assurance systems into all its processes. This includes:
• Metrology labs
• Process capability studies
• Networked SPC data entry or SPC charting for significant characteristics
• Mistake proofing
• Ring failure analysis lab
DESIGN AND TESTING VERIFICATION
In an effort to predict real-world reliability, Hastings is committed to design and testing verification, simulation, and analysis. This includes
3-D solid modeling to ensure accurate and timely product and tooling design. Hastings has partnered with industry-leading firms to offer advanced engine testing and simulation.
Here are some of the procedures we employ:
• 3-D solid modeling and simulation software for machine and product design
• Proprietary software developed by Hastings to predict compatibility of Flex-Vent three-piece oil rings with the piston and automatic loading machines
• Proprietary software to aid in the design of
three-piece oil rings, including spring rates, material, and tooling
• Dimensional and profile measurement
• Angular orientation measurement
• Digitized imaging
• Advanced capabilities studies
INDUSTRY STANDARD EQUIPMENT
Our products are manufactured using Hastings-developed proprietary equipment in concert with specialty equipment acquired from industry leaders in the fabrication of piston rings, such as:
• Sundstrand splitters
• Besley and Nissei grinders
• SIM, Dimaco, and B&K cam turn, bore and gap milling machines
• SIM and Dimaco size grind machines
GAUGE DESIGN
Hastings utilizes industry-standard measurement systems. For specialized applications, our engineers have designed proprietary measurement equipment, including:
• Tangential tension tester
• Expander tooling gauges
• Digital gap gauging
• Digital multi-point width testing
Hastings gauging systems are TS-16949 compliant.
CNC MACHINING, DESIGN AND PROGRAMMING
Proprietary Hastings-designed processes include parametric CNC programming for manufacturing products and tooling though the modification of variable inputs. This includes integrated design systems that use product dimensional data to automatically design tooling, track revisions, and create numerical code for manufacturing. Standard CNC machines have also been adapted by Hastings to perform specialized tasks using input from our external gauging systems.
