At time of engine overhaul
almost all aluminum pistons have top ring grooves
worn in excess of allowable limits. The top groove
wears most because this area is exposed to the highest
temperatures and pressures and to the abrasives that
enter the engine through the induction system. (Fig.
1-worn groove.)
Fig. I-Worn Groove
The top compression ring has the most difficult
job of any ring on the piston. It is the initial
compression ring which prevents combustion gases
from escaping into the crankcase, and is also the
final oil control ring which controls oil that passes
the ring combination below it. It must form a seal
between the face of the ring and the cylinder wall
and between the sides of the ring and the ring groove.
If this ring fails to seal on the face and sides,
there will be blow-by which will contaminate the
oil in the crankcase, forming sludge and corrosive
acids, cause ring sticking and may cause scuffing
and ring breakage at low mileage. A worn ring groove
will allow blow-by, oil consumption, possible engine
failure and owner dissatisfaction.
Fig 2-Photo of Broken Rings on Piston
For positive side sealing of the top ring, the
groove must be flat, parallel and smooth.
A method has been developed of reworking top ring
grooves which brings the groove back to standard
width and makes the groove flat and smooth.
Fig. 3-Ring Groove After Machining
The grooves can be machined
by using a Power Regroover or a Groove-Rite Lathe.
After remachining the groove a .030 steel spacer
is installed in the top of the ring groove as shown
in Fig. 6, which brings the groove back to standard
width. The Hastings GL Spacer locks in the groove
and actually becomes a part of the piston.
(Fig. 6-spacer in groove.)
The spacer will not float or rotate, which will
allow the ring to run straight in the groove and
seal blow-by and prevent oil consumption by the
top ring. It also enables the ring to run cooler.
(Fig. 7-Spacer and New Ring in Groove)
The
Power Regroover has tool bits for groove repair
on all popular makes of automobiles and light duty
trucks.