It is important that the
piston ring set and the piston be engineered to complement
each other from a standpoint of clearance between the
back of the piston ring and the bottom of the piston
groove. This clearance is referred to as back clearance.
If the clearance is not sufficient, severe engine damage
can result when the piston and rings are installed in
the engine.
The sketch below illustrates
groove depths of a piston.

It is simple to check compression
ring back clearance. Place the O.D. of the piston ring
fully into the piston groove as illustrated.

No portion of the inside diameter
(I.D.) should protrude beyond the piston land.
Oil rings are more difficult
to check. However, by placing the oil rails and expander
together as they would be assembled and inserting as
shown, it can determine if back clearance exists. Minimum
clearance should be .0 15".
Pistons are designed to have
considerable more clearance in the ring land area than
in the skirt area. Be sure the ring or ring assembly
does not protrude beyond the groove lands. The designed
in head clearance will ensure sufficient clearance behind
the ring when the piston is installed in the cylinder.
In situations where piston grooves
are deeper, the oil ring can be difficult to install
because the oil ring assembly tends to "pop off"
the piston. Once the rings are installed, however, they
will perform properly even though there is more than
normal back clearance. Some engine manufacturers have
changed piston dimensions within an engine model making
it necessary to catalog two piston ring sets, deep groove,
and shallow groove within one engine model.
It is extremely important to
check rings for sufficient back clearance to verify
correct ring set application for the engine.
For additional bulletins, order
Form No. H515
(P66-67)
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