TURBOCHARGING Back

With the advent of downsized engines and a demand for better engine performance, engine manufacturers are turning to turbochargers to accomplish this.

A turbocharger is simply a centrifugal compressor driven by exhaust gams. It consists of two rotors connected by a common shaft. One rotor, called a turbine, is located in the exhaust stream. The other compressor rotor is placed on the engine's intake system.

The engines exhaust gases acting on the turbine spins the rotors. When the compressor wheel reaches sufficient R.P.M. it forces air into the cylinders in increased volume not possible at atmospheric pressure. The presence of more air in the cylinders allows more complete burning of the fuel, increasing output.

p49a.gif (40744 bytes)Turbocharged engines, because they are more efficient, have areas that require special attention. Two of these areas are important to Hastings Manufacturing Company. Piston rings and oil filters are critical parts of a turbocharged engine.

Turbocharged engines have combustion pressures that are higher than naturally aspirated engines. Cylinder and oil temperatures are also higher. It is necessary to manufacture top compression rings from some type of high strength iron. Regular piston ring iron will not stand up to the rigorous demands of the turbocharged engine, and it is likely they would break. A ring set which had been designed for a naturally aspirated engine should never be substituted in a turbocharged engine,

In the more efficient turbocharged engine, higher exhaust temperatures will be observed. Engine oil is used to both lubricate and cool the turbocharger bearings. For the reason, the oil is a critical item. Most oil companies have developed oils which we specially formulated for turbocharged engines. These oils have high temperature additive, which minimize oil coking on the bearings after the engine is shut down. Oil and filters must be changed strictly according to engine manufacturer's recommendations, as clean oil with proper additives is even more critical in a turbo unit.

In summary, the turbocharger s high R.P.M. operation (up to 200,000 R.P.M.) and elevated temperatures (up to 1500- F) make it important to select proper engine oils and follow engine manufacturer's recommended oil and filter change intervals.

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TURBOCHARGER SCHEMATIC

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